Reverse Engineering

From Metal to Mode

Bring the past into the future. Our reverse engineering services transform physical parts into accurate, editable CAD models, making it possible to reproduce, modify, or improve designs with confidence. Whether you need to replace a legacy component, improve performance, or redesign a part for modern manufacturing, reverse engineering gives you the digital foundation to move forward.

By combining 3D scanning and CAD expertise, we capture every curve, surface, and feature of your part, then rebuild it as a clean, parametric model — ready for modification, analysis, or production. From single components to complex assemblies, our workflow ensures precision at every step.

Our Reverse Engineering Services

  • Part-to-CAD Conversion – Accurate CAD models created directly from physical parts.

  • Legacy Component Reproduction – Digitize discontinued or hard-to-source components.

  • Design Optimization – Modify and improve existing parts for performance or cost efficiency.

  • Material & Tolerance Adaptation – Update parts for new processes or modern manufacturing methods.

  • Assembly Reconstruction – Capture and rebuild multi-part systems as editable CAD.

  • Integration with 3D Printing & CNC – Ready-to-produce models for additive or subtractive manufacturing.

Case Study: From Legacy Part to Production-Ready

The Challenge

A client came to us with a discontinued component that was no longer available on the market. Without a replacement, their machine risked costly downtime. The part had no digital files or technical drawings — only the physical piece itself.

Our Approach

We 3D scanned the component, capturing every surface and detail with micron-level accuracy. Using CAD expertise, we rebuilt the geometry into a clean, parametric model — designed with the original function in mind, but optimized for modern production methods.

The Result

The client received a fully editable CAD file and a production-ready model, enabling them to reproduce the part with CNC machining and 3D printing. Not only was the machine back in service, but the new version of the component was easier to manufacture and more durable.

Rebuild your part today — request a reverse engineering service.